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KINERGO

Tоrque converter rеbuilding equipmеnt and spare parts


Manufacture. Service. Support

 

As a full-cycle manufacturing company, KINERGO® has been developing, manufacturing and selling worldwide equipment and spare parts for effective professional repair and diagnostics of automatic transmissions for over 15 years.

OUR MAIN PRODUCTS

Tоrque converter rеbuilding equipmеnt:

Welding Machines, Test Machines, Special Tools and Equipment


Equipment for testing and diagnostics of valve bodies and solenoids of automatic transmissions


Spare parts for torque converter repair


Repair kits for the restoration of hydraulic units of the DSG DQ200 repair kit


Equipment for testing and diagnostics of valve bodies and solenoids of automatic transmissions


Tоrque converter rеbuilding equipmеnt: WELDING MACHINES, TEST MACHINES, SPECIAL TOOLS AND EQUIPMENT



Spare parts for torque converter repair


Repair kits for the restoration of hydraulic units of the DSG DQ200 repair kit



EQUIPMENT FOR TESTING AND DIAGNOSTICS OF VALVE BODIES AND SOLENOIDS OF AUTOMATIC TRANSMISSIONS

VALVE BODY TEST MACHINE
VBTM-K | GT 01.100

The VALVE BODY TEST MACHINE is manufactured for testing and diagnostics of valve bodies of automatic transmissions.

This machine imitates the operation of an electronic control unit of an automatic transmission by means of an electronic controller and supplies voltage to the solenoids of the valve body, according to pre-written gearshift algorithms. Then the output pressure readings are taken from each channel, graphs are formed showing the deviation of the pressure of the tested valve bodies from the reference (valve bodies).

The testing process is carried out with ATF working fluid heated to operating temperatures and located at various inlet pressures. This eliminates the error that occurs when the viscosity of ATF changes at different temperatures.

Graphs with reference tests of the new valve bodies are pre loaded into the software.

The sequence of work:

1. The valve body is installed on the adapter plate, sensors are connected to the output channels and the operator starts the first test. 2. The set of tests is repeated for different values of the inlet pressure. 3. After the test completion, a graph with the test result is displayed on the screen.

The VBTM-K valve body test machine gives out a certain algorithm that the valve body should perform. At the same time, the VBTM-K valve body test machine can set various operating modes of the valve body for a full check of its reliability and fault tolerance. Pressure sensors are installed on the output oil lines coming from the valve body, which take readings at each unit of time.


 

Valve body test plates and cables

KINERGO has developed an assortment of special adapter plates and cables, which allows diagnostics of products of most popular brands andconstantly updated

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SOLENOID TEST MACHINE
STM-K | ST 01.100

This test bench is designed to test the operability of solenoids from various manufactur­ ers.

The following tools are used

  • Control system for the amount of current flowing through the solenoid coil.
  • High-precision pressure sensors for obtaining open graphs and hysteresis loops.
  • A flow meter that controls the flow of liquid through a solenoid.

Advantages

  • KINERGO controller for simulating signals of electronic automatic transmission units. Maintaining preset constant conditions during the test using unique software and visual demonstration;
  • The test process is optimally adapted to the specific tested solenoid.
  • Fast and equal preheating of the working fluid.
  • More than 70 special adapters.
  • Intuitive, updatable software.


 

Solenoid adapters and cables for STM-K

To ensure maximum ease of use, KINERGO has developed an assortment of special adapters for solenoids, which allows diagnostics of products of most popular brands.

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TOOL FOR 6DCT SOLENOIDS DISSASSEMBLING | PRS 01.001

PRS 01.001 with a hydraulic circuit is designed for disassembly and assembly of the solenoid core housing of the valve body of automatic transmissions 6DCT 450/470 series. The malfunction of the solenoid is determined during preliminary testing at the diagnostic stand.

The use of hydraulics allows you to disassemble the solenoid without damaging the core rod and sleeve and speed up the disassembly and assembly process.




 
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TORQUE CONVERTER WELDING MACHINES

TORQUE CONVERTER WELDING MACHINE | SV 10.003, SV 10.004

The machine is used for precise welding of two parts of the torque converter body with specified allowances for axial runout and internal thermal clearance.

The device is controlled by a touch panel, or with duplicate buttons for controlling the welding process on the body. The drives are controlled by using a controller that accurately positions torque converter parts relatively to each other.

To ensure maximum alignment of the torque converters parts and to avoid thermal deformations, the device has an algorithm for pre-spot parts fixing, which prevents one- sided distortion that occurs due to stresses of the welded joint.

The equipment is filled with a built-in 3-coordinate bracket, which allows you to fix the position of the welding torch with a single clamp.

 

AUTOMATED TORQUE CONVERTERS WELDING MACHINE | SV 10.005

The machine is used for precise welding of two parts of the torque converter body with specified allowances for axial runout and internal thermal clearance.

The device is controlled by a touch panel, or with duplicate buttons for controlling the welding process on the body. The drives are controlled using a controller that is able to accurately position the parts of the torque converter relative to each other.

For ensuring maximum alignment of the torque converter parts and to avoid thermal deformations the device has an algorithm for preliminary point fixation of parts, which prevents one-sided misalignment that occurs due to stresses of the welded joint.

The machine has a mechanized supply of a welding torch, which is controlled by a joystick and allows you to use two manipulating speeds. At the same time, the reduced speed serves to accurately adjust the position of the burner relatively to the junction of the two halves of the torque converter body. Additionally, the automatic supply function is equipped with a memory of the last position of the burner during welding, which allows you to increase productivity and ensure a consistently high quality of same type torque converters welding.

The machine also allows you to replace the hub of torque converter pump wheel cover.

 

AUTOMATED TORQUE CONVERTER WELDING MACHINE
WITH TWO WELDING GUNS| SV 20.002

The machine is used for precise welding of two parts of the torque converter body with specified allowances for axial runout and internal thermal clearance.

The device is controlled by a touch panel, or with duplicate buttons for controlling the welding process on the body. The drives are controlled using a controller that is able to accurately position the parts of the torque converter relative to each other.

For ensuring maximum alignment of the torque converter parts and to avoid thermal deformations the device has an algorithm for preliminary point fixation of parts, which prevents one-sided misalignment that occurs due to stresses of the welded joint.

The machine has a mechanized supply of a welding torch, which is controlled by a joystick and allows you to use two manipulating speeds. At the same time, the reduced speed serves to accurately adjust the position of the burner relatively to the junction of the two halves of the torque converter body. Additionally, the automatic supply function is equipped with a memory of the last position of the burner during welding, which allows you to increase productivity and ensure a consistently high quality of same type torque converters welding.

The machine also allows you to replace the hub of torque converter pump wheel cover. 

 

AUTOMATIC TORQUE CONVERTER WELDING MACHINE | SV 50.001

Suitable for companies that repair a large number of the one-type of torque converters.

The machine performs torque converters automatic welding up to 530 mm in diameter and up to 300 mm in height.

SV 50.001 is equipped with two collet cartridges and two welding torches with automatic supply to the welded torque converter. Due to the complete automation of the process and the use of two burners, the welding cycle is no more than 90 seconds. High- precision executive mechanics ensures compliance with the specified axial runout allowances.

The recording of parameters for each type of torque converter and the use of an individual program (up to 60 programs) in the machine memory automates production and increases work efficiency.

The large touch screen and remote control allow for all service settings and provide full control over each operation performed by the machine. 

 

Work of welding machines

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PISTON BONDERS

INFRARED PISTON BONDERS | 

NF 02.400, NF 03.400

The design of this device uses the property of infrared thermal radiation to penetrate deep into ferrous metals, avoiding the problem of unequal heat transfer in the case of thermal energy transfer by contact method. This process depends on the equality of the clamping.

Equally heating and a hinged clamping circuit in the device ensures reliable and high-quality bonding of the friction material, which is one of the key factors in the torque converters repair.

By turning the potentiometer on the control panel, the heating intensity should be adjusted, which will be provided the best conditions for setting and polymerization of the glue. 

NF 03.400 has a sound alarm

 

PISTON BONDERS | NF 08.400

The principle of operation is based on the transmission of thermal radiation through physical contact. The source of radiation is electric heater. Uniform heating and a hinged clamping scheme in the device ensure reliable and high-quality bonding of the friction material, which is one of the key factors in torque converters repair.

For adjusting the heating intensity, time, and temperature at which the best conditions for setting and polymerization of the glue will be provided, you should use the buttons on the control panel, guided by the manufacturer's recommendations.

NF 08.001 adapters should be used for the operation (not included in the package). The device is also equipped with an audible alarm triggered by a timer. 

 
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business solutions:

Line for torque converters repairing and restoration 

The set of equipment may vary depending on the tasks. If you are interested in equipment for a service station, write us, we will advise you on the configuration and price.

STEP 1. CUTTING, DISASSEMBLING

PS 07.330

A tooling package for a lathe for fixing
the torque converter during its cutting and for processing its surfaces and diameters.
Includes the faceplate with a diameter of 330 mm

STEP 2. FLAW DETECTION, NODES REPLACEMENT

NF 02.400

Infrared piston bonder 

IN 06.001

Lockup preload tester for ZF-type torque converters

STEP 3. WELDING

SV 10.004

Torque converter welding machine 

OS 10.001

Tool kit for welding machines 

STEP 4. CONTROL AND PARAMETERS VERIFICATION 

SG 50.500

Torque converter leakage tester 

TZ 03.800

Torque converter thermal clearance gauge 

SB 02.350

The stand is designed to measure the imbalance of torque converters of automatic transmissions in dynamic mode and calculate the masses of corrective loads and their positions

STEP 5. Spare parts for torque converter repair

  • Clutch Plates
  • Seals
  • Bearings
  • Hubs
  • SpragS
  • FRICTION LININGS
  • Repair Kits

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DSG DQ200 REPAIR KIT

The DSG7.03 repait kit allows you to perform the repait of the DSG 7 (0AM, OCW DQ200) series gearboxes with a “dry clutch” in care of pressure problems.

DSG7.03 ADVANTAGES:

  • Compatible with all types of automatic transmissions of DSG7 DQ200 series.
  • In most cases, repair is possible without removing the mechatronics from the car, for replacement it is enough to dismantle the tray.
  • Eliminates the reoccurrence of cracks at the joint, as in the case of replacing only the valve body plate.
  • Fast, simple and reliable installation process.
  •  Allows you to restore the functionality of the mechatronics even with a damaged hydraulic accumulator threaded fastener.
  • Installation does not require additional modifications and settings no need to dismantle and replace the original hydraulic plate.
  • Quick and easy to instalI.
  • No extra effort needed before installation.

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Cooperation with Kinergo: 

customer support at all stages 

TECHNICAL SPECIALISTS WITH MANY YEARS OF EXPERIENCE

Personal approach

Consultations on setting up and operating the equipment
Online and by visiting clients
Training center
You can complete a training program for working with any equipment for free
Modern tools, electronic and diagnostic equipment
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Contact Info

Kauno g. 32, Vilnius
+370 520-344-88
sales@kinergo.eu